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DC Filtering Capacitor For Medum-Frequency Coreless Induction Furnace

The dc filtering film capacitor developed for mid-frequency furnace, which employed natural cooling, no need cooling water placed in. The design will save cost on cooling system and maintenance. But the working frequency and over-current can’t be as high as water cooled type capacitor. 
While ironmaking and steel making process by medium-frequency coreless induction melting furnace, voltage sags and swells will be in good control. 

    DC-link induction heating capacitor for metallurgical manufacture

    1.Oil-immersed water cooling capacitor and Dry-type metalized film capacitor and for options.
    2.Max rated voltage: 3500VDC
    3.Max capacitance: 10000uf
    4.Mainly applied for AC current 3-phase 380VAC, 575VAC, 660VAC(internal series power supply),Series resonant induction heating system which frequency lower than 10Khz

    Function of DC power induction heating capacitor

    1.DC-link support;
    2.Filtering low and high frequency ripple wave;
    3.Bypass series resonance current;

    Feature of dry-type film capacitor for mid-frequency furnace

    The dc filtering film capacitor developed for mid-frequency furnace, which employed natural cooling, no need cooling water placed in. The design will save cost on cooling system and maintenance. But the working frequency and over-current can’t be as high as water cooled type capacitor. 
    While ironmaking and steel making process by medium-frequency coreless induction melting furnace, voltage sags and swells will be in good control. 

    What is good to use a coreless induction melting furnace?

    1) line currents on the supply side are nearly balanced
    2) flicker contribution is below the limits specified in the standards; 
    3) reactive power demand is relatively low and the variations in the magnitude and rate of change of active power are not drastic
    4) no voltage sag and swell phenomena arising from furnace operation.

    Power circuit diagram of a typical medium-frequency coreless induction melting furnace

    DC filtering capacitor for mid-frequency coreless induction furnace

    The below picture is dry type capacitor designed for coreless mid-frequency induction melting furnace

    The below fig is dry type capacitor designed for coreless mid-frequency induction  furnacecus

    General introduction

    1:  Metal shell encapsulation, dry epoxy resin potting ;
    2:  Pure copper electrodes, vertical/horizontal installation;
    3:  Compacted design; 
    4:  self-healing metalized dielectric;
    5:  High voltage, High ripple current, high dv/dt withstand capability.
    • The-below-fig-is-dry-type-capacitor-designed-for-coreless-mid-frequency-induction--furnace2bjt
    • The-below-fig-is-dry-type-capacitor-designed-for-coreless-mid-frequency-induction--furnace3fkw

    General spec

    Capacitance range

    100μF~20000μF

    Rated voltage Un

    600VDC~8000VDC

    Capacitance.tolerance

    ±5%(J) ;±10%(K)

    Withstand voltage

    Vt-t

    1.5Un DC/60S

    Vt-c

    1000+2×Un/√2 (V.AC)  60S(min 3000 V.AC)

    Over-Voltage

    1.1Un(30% of on-load-durability.)

    1.15Un(30min/day)

    1.2Un(5min/day)

    1.3Un(1min/day)

    1.5Un(100ms every time,1000times during the lifetime)

    Dissipation factor

    tgδ≤0.003  f=100Hz

    dielectric loss        tgδ0≤0.0002

    Insulation resistance

    Builtin-discharge resistor

    Withstand pulse current

    contact for details

    Effective current/Irms

    contact for details

    Stray induction/ ESL

    <150 nH

    Flame retardation

    UL94V-0

    Maximum altitude

    2000m

    The altitude reach above 2000m, the capacitor must be used at derated capacitance and current value, 10% decreased at every increased 1000m

    Life expectancy

    100000h(Un; Θhot spot ≤70 °C )

    Reference standard

    IEC 61071 ;IEC 61881;

    Operating temperature

     -40℃~+ 70℃

    Expected lifespan chart

    The below fig is dry type capacitor designed for coreless mid-frequency induction  furnace410g

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