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China Intermediate Frequency Furnace Capacitor Suppliers - High Efficiency Water Cooled Capacitor Factory

Technical Properties of Water Cooled Capacitors
Manufactured according to the standards GB/T3984.1-2004/IEC60110-1:1998, ensuring high-quality and reliability from China.
Options available for insulation shell and non-insulation shell designs to meet diverse application needs.
Professional dielectric system design enhances efficiency, making our capacitors a preferred choice among suppliers.
Innovative cooling system designs (single, double, and four water tubes) provide exceptional heat dissipation for optimal performance.
Capable of withstanding a line frequency of 2.0UN or DC 4.0UN for 10 seconds between capacitor terminals, demonstrating robustness and durability.
Insulation capacitors can withstand a power-frequency test voltage of 2.15UN, with a minimum 2000V for 10 seconds, ensuring safety and performance.
Capacitance tolerance ranges from -5% to +10%, catering to various application requirements.
Under rated power frequency voltage, the dissipation factor (tgδ) remains ≤0.0008, ensuring efficient operation.
9. Cooling tube sealing tested at an air pressure of 1MPAa for 2 minutes, affirming quality assurance.
Choose our capacitors from a leading factory in China, recognized among top suppliers for superior performance and engineering excellence.

    Medium Frequency Capacitors for Smelting Furnace

    Applications:
    Induction furnaces and heaters
    Improve power factor
    Tune special furnace circuits

    General Technical Spec

    Flair water-cooled capacitors applied for all-film structure, with folded aluminum foil/film and non biodegradable non PCB high insulation immersion agents added as the main raw materials for production.

    Max rated Voltage range 8000V
    Rated Frequency 50Hz~300Khz
    Max Rated capacity 15000Kvar
    Dielectric water-cooled all-film technology
    Impregnating compound high quality liquid biogegradbale (Non polychlorodiphenyls)
    Nos of Terminals Custom-design
    Temperature category -25℃- 50℃
    Case material Aluminum alloy/stainless steel
    Cooling method Water cooling/forced ventilation cooling/natural cooling
    Protection design pressure switch
    Case insulation or non-insulation
    Mounting Upright or horizontally position (indoor)

    Design and Characteristics of Water Cooled Capacitors

    In high-current and high-frequency applications, film/foil, metallized film water cooled capacitors are used for a wide range of induction heating, including filtering and tank circuit applications. The design of these capacitors makes them suitable for high-power, high-current, and high-frequency, such as broadcast transmitter, induction heating, melting, and high-frequency welding systems.

    Using sets of small capacitors helps to distribute the heat generated by capacitors. The small capacitors are commonly used in power electronic circuits. Although this solution helps in thermal management, it is not a suitable option for applications with limited space. Capacitors with integrated water cooling systems are suitable for such applications. Using water-cooled capacitors also helps to reduce the cost and the number of capacitor components used.

    Film and ceramic capacitors with integrated liquid cooling systems are increasingly becoming popular for high-current applications. The liquids that are commonly used in such systems are water, a mixture of water and chemical solutions, and de-ionized water. Liquid-cooled capacitors are a suitable choice for power electronic circuits with high energy densities. This cooling method is suitable for applications where the ambient temperature does not exceed the value 50℃ with common design.

    Induction Heating Capacitor Working Conditions

    1. The capacitors are advised to be installed where has no violent mechanical vibration, no harmful gas/steam emission, no electrical conductivity, non-explosive dust.
    2. Environment temperature between -25℃- 50℃.
    3. Better non-suspended installation.
    4. The inlet temperature of the cooling water shall not exceed 35℃, and the outlet temperature of the cooling water shall not exceed 45℃.
    5. The maximum allowable reverse voltage shall not exceed 1.05 times, and the maximum allowable current shall not exceed 1.15 times.

    Capacitor Maintenance Notes

    ! The capacitor must be discharged with shorting stub before touching to avoid residual voltage injury.
    ! Prevent cooling water from freezing (under 0℃); ensure no water is left inside when not in use.
    ! Clean ceramic terminals regularly to avoid creepage and short circuits.
    ! Check and tighten screws after each shutdown due to thermal expansion and contraction.
    ! Use H62 or T2 Copper for all metal accessories connected to capacitors.
    ! Do not touch the ceramic terminals during transportation.

    Frequency Of Induction Heat Treatment

    • Intermediate Frequency: 500~20000HZ (usually 1000~8000HZ)
    • High frequency: 100~500KHZ (usually 200~300KHZ)
    • Ultrasonic frequency: 30~80KHZ (usually 30~40KHZ)
    • Line frequency: 50hz, 60hz

    The Medium Frequency Induction Heating Treatment

    The current frequency of the medium frequency induction heating device is usually 500hz ~ 10000HZ. It is suitable for the surface quenching of steel parts with a heating layer depth of 3 ~ 16mm and a large workpiece diameter (20 ~ 500mm), and can also be used for tempering, normalizing, forging billet diheat or melting metal. In the automobile and tractor manufacturing industry, the surface quenching of crankshaft and camshaft parts is mostly heated by medium frequency equipments.

    The medium frequency power supply of the medium frequency induction heating device has two kinds: medium frequency generator (machine type medium frequency power supply) and thyristor medium frequency power supply.

    Working Principle of Water Cooled Capacitors

    Water cooled induction heating uses an alternating magnetic field to generate induced current in a metal conductor, especially in the induction coil and power supply section, and converts this energy into thermal energy to achieve rapid heating. Its main working principle is as follows:

    1. Alternating magnetic field generates induced current in the conductor.
    2. Induced current generates resistance, converting electrical energy into thermal energy.
    3. Water cooling system dissipates heat to prevent overheating.
    • Working-principle2
    • Working-principle1

    FAQ

    What is the primary application of medium frequency capacitors?
    They are primarily used in induction furnaces and heaters to improve power factor and tune special furnace circuits.
    What are the cooling water temperature requirements?
    The inlet temperature of the cooling water should not exceed 35℃, and the outlet temperature should not exceed 45℃.
    How should the capacitors be maintained during shutdown?
    It is essential to check and tighten screws regularly as thermal changes cause them to loosen. Also, ceramic terminals should be cleaned to avoid creepage.
    What is the typical frequency range for intermediate frequency heating?
    The frequency usually ranges from 500 to 20,000HZ, with 1,000 to 8,000HZ being the most common usage.
    Can these capacitors be used in freezing environments?
    The environment temperature should be between -25℃ and 50℃. However, cooling water must be prevented from freezing (under 0℃) to avoid capacitor faults.
    What safety precautions are necessary before touching the capacitor?
    The capacitor must be discharged using a shorting stub after the machine is turned off to prevent injury from residual voltage.

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